Pneumatic and electrical control and drive technology play an important role in factory and process automation. In this field, Festo, the world’s leading automation technology manufacturer, supplies the market with products, systems, and services aimed at a wide range of requirements. To ensure efficient development activities including the development of new series, Festo relies on machined parts supplied by online manufacturer FACTUREE for its functional prototypes. The advantages: FACTUREE offers a wide range of manufacturing services, short provisioning times, and on-time delivery, enabling Festo to offer a flexible, high-quality response to the latest customer and market requirements.

Festo SE & Co. KG, headquartered in Esslingen am Neckar, is a group of companies specializing in control and automation technology. The independent family-owned multinational company supplies pneumatic and electrical automation technology to 300,000 customers in over 35 industries. With its Automation (automation technology) and Didactic (learning systems, training, and consulting) business divisions, Festo is a global leader in both automation technology and technical training.

Components for functional prototypes required on short notice

Festo bringt regelmäßig Neuentwicklungen auf den Markt. Diese Produktneuheiten werden Voruntersuchungen bzw. umfangreichen Funktions­prüfungen unterzogen. Dazu werden immer wieder neue Bauteile benötigt, deren Bereitstellung in kurzer Zeit erfolgen werden muss. Um Entwicklungsprozesse nicht zu verzögern und gleichzeitig eigene Ressourcen zu schonen, lässt Festo gespante Einzelteile von „FACTUREE – Der Online-Fertiger“ zuliefern.

Bodo Neef, Development Engineer at Festo, explains: “In the past, we often experienced bottlenecks when procuring prototype parts, which is why we decided to hand over production of the machined parts to FACTUREE.”

FACTUREE is a brand of cwmk GmbH, which has an extensive production network that currently includes more than 500 manufacturing partners from the fields of CNC machining and surface technology with approximately 6,000 machines. All partners comply with the requirements of a continuous data-driven quality management system certified according to ISO 9001. Advantages include a comprehensive system of partners, manufacturing technologies, and surface treatments, resulting in potential for savings, increased efficiency, and more reliable delivery, as unrestricted capacities and short supply times are guaranteed.

Among other assignments, Festo entrusted Berlin-based company FACTUREE with the manufacture of machined parts, including various designs of valve blocks, for the preliminary testing of a new positioner. The project also included the complete mechanical processing of special parts.

Axel Müller, a member of Festo’s positioner development team, says: “The components’ requirements involve very complex contours and superior surface quality. Of all the providers we looked at, FACTUREE was the best fit for our requirements profile. We were impressed by their wide range of manufacturing methods and options as well as the guaranteed fast delivery time and straightforward quotation process. There are providers with a similar portfolio, who couldn’t deliver in the short time frame we work with however.”

Online manufacturing supports simple and fast procurement

The procurement process was very simple: 3D and 2D files created in-house by Festo were used by FACTUREE as production templates. The quote was prepared quickly. Festo was able to upload the prepared files and select the desired production method and material on the FACTUREE website.

Bodo Neef explains: “The components were delivered on time. One version of the valve blocks we ordered performed perfectly in our functional test and could be used immediately. The other design sample was returned to FACTUREE for rework because it had a minor fault. The customer support was very positive throughout. The parts to be reworked were immediately picked up by a transport service provider commissioned by FACTUREE and, after being quickly adapted, delivered to us again.”

The components supplied by FACTUREE met all specifications and desired properties.

Future collaboration planned

As a long-standing FACTUREE customer, Festo intends to continue its relationship with the component supplier and to adapt it to future requirements as needed.

“FACTUREE takes on the task of manufacturing complex components for special applications for us, freeing up valuable resources needed for other activities. Its reliable procurement process allows us to remain operational at all times, while thanks to its extensive network of manufacturing partners, FACTUREE is always able to offer us unrestricted capacity. The very reasonable quote was also a positive factor,” concludes Axel Müller.

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