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NCLaser cutting is a modern manufacturing technology that uses a computer-controlled laser to cut Materials such as steel, aluminum, other metals and plastics. This process is renowned for its high accuracy and precision, making it ideal for producing parts with complex geometries or tight tolerances.

Sheet metal is mostly used for Laser cutting , and less frequently tubes. The laser is then used to cut precise patterns and shapes out of the sheet. So the final Laser cutting is created. This method is efficient and offers excellent accuracy and precision.

Laser cutting is a processing procedure where metals (steel, stainless steel, aluminum), plastics (especially acrylic glass/PMMA) and organic materials such as wood-based materials (plywood, MDF) are used. In terms of the materials themselves, there is no fundamental difference between sheet metal cutting and sheet metal laser cutting. The materials are identical. The only difference is the shape: Sheet metal laser cutting processes flat sheets (2D), while tube laser cutting uses an additional axis of rotation to cut three-dimensional tubes and profiles (3D).

The central "tool" is the CNC-Laser cutting system. This is not a single unit, but a system of several key components that work together:

1. The laser source (e.g. fiber or CO₂ laser) that generates the high-energy light beam.
2. The beam guide that directs the laser beam to the cutting head via mirrors or an optical fiber.
3. The cutting head with a focusing lens and a nozzle for the process gas (e.g. nitrogen, oxygen).
4. The CNC control system that precisely controls all movements.

The tolerances for Laser cutting are typically in the range of +/-0,05 mm to ±0.3 mm. However, this value is heavily dependent on several factors: the type of material (steel, aluminum), the material thickness - thinner sheets are more precise - as well as the condition and quality of the Laser cutting system. The DIN EN ISO 9013 standard defines the accuracy classes for thermal cuts. The repeat accuracy is also very high (often ±0.05 mm), which guarantees identical series parts.

The main difference lies in the geometry of the material and the machine movement. Sheet metal laser cutting processes flat material (metal sheets) purely in 2D (X/Y axis). Tube laser cutting, on the other hand, processes 3D objects such as tubes and profiles. For this purpose, the machine has an additional rotation axis that precisely rotates the workpiece. This enables complex 3D cuts such as notches and miters directly on the component, which often makes further work steps such as drilling or milling superfluous.

• Laser cutting is a key technology in numerous industries. Precise components are manufactured in mechanical and plant engineering. The automotive and aviation industries use it for bodywork and structural parts. In architecture, filigree façade elements and models are produced. Medical technology uses it to manufacture high-purity instruments and implants. Advertising technology for signs and displays and the electronics industry for housings and components also rely on the high precision and flexibility of this process.

The process is suitable for an immense variety of products. Typical examples include machine cladding, base plates, vehicle components such as chassis or body parts and complex housings for electronic devices. In advertising technology, individual company signs and lettering are produced. It is also ideal for intricate decorative items, design objects, architectural models and precisely fitting templates. The production of prototypes in all the areas mentioned is also a main application.

The advantages are manifold. First and foremost is the high precision and the ability to cut extremely intricate contours. The process is contactless, which prevents material distortion and eliminates tool wear. It delivers clean, often burr-free cut edges that require only minimal post-processing. It is also very fast and flexible, which enables short delivery times. Due to the high material utilization (low waste) and the automation capability, laser cutting is also extremely economical.

Laser cutting is ideal for both: from the production of a single prototype to fully automated large-scale production. It is ideal for prototypes, as no expensive tools or molds are required and changes can be quickly implemented digitally. The high process speed, excellent repeat accuracy of ±0.05 mm and simple connection to automated loading and unloading systems speak in favor of series production, enabling unmanned production around the clock and guaranteeing consistently high quality.

An almost unlimited variety of shapes can be realized with the laser. In 2D processing (sheet metal), practically any external and internal contour can be cut - from simple geometric shapes such as circles and rectangles to extremely complex, intricate patterns, lettering or organic shapes. With 3D laser tube cutting, complex geometries such as precise mitre cuts, notches for plug-in connections and penetrations in space are also possible, which would be virtually impossible with other processes.

Yes, absolutely. Modern laser cutting systems are multifunctional tools. In addition to cutting, they can also produce extremely precise holes, especially with very small diameters, where mechanical drills reach their limits. Lasers are also ideal for permanent engravings and markings. Surfaces can be provided with logos, serial numbers, scales or decorative patterns. Cutting, drilling and engraving can often be completed in a single operation, which is very efficient.

The process is completely digital and uncomplicated. You simply upload your CAD data (e.g. STEP, DXF) on the website and specify your requirements such as material, quantity and desired surface treatments. Within a short time you will receive a non-binding offer. Once you have placed your order, FACTUREE takes care of the entire production and delivery process. A personal contact person is available to you at all times, which reduces the effort for you to a minimum and makes the ordering process extremely efficient.

Online production via FACTUREE offers enormous advantages. Thanks to a huge network of over 2,000 manufacturing partners, the ideal specialist for your project is always found, resulting in competitive prices and the highest quality. You benefit from extremely fast delivery times, including express delivery. The entire process from inquiry to delivery is handled digitally, which saves time and creates maximum transparency. You have a central point of contact and do not have to worry about selecting and coordinating suppliers yourself.

Yes, of course. FACTUREE is ideal for the production of individual parts and prototypes. The business model is designed to implement even small batch sizes from a quantity of 1 quickly and economically. You do not have to meet any minimum order quantities. This allows you to easily procure prototypes for testing and validation, have a single spare part manufactured or evaluate initial samples prior to larger series production. The process remains just as simple and efficient as for larger orders.

Yes, FACTUREE specializes in the reliable series production of laser parts. Thanks to our extensive network of qualified manufacturing partners, we have virtually unlimited capacity to deliver even large quantities on time and in consistently high quality. The ISO 9001-certified quality management process ensures that all parts in your series meet the required specifications. FACTUREE takes over the entire project management and thus ensures smooth and scalable production of your components.