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Our offer
Die Casting Service: online, fast & secure from a single source
FACTUREE is your modern contract manufacturer of precision die casting parts. Use our online tool to quickly and easily request your die casting parts made of aluminum, zinc and magnesium. You will usually receive your quote on the same day!
We at FACTUREE offer you many advantages over traditional contract manufacturing. Find out for yourself:
Extensive network
With access to over 2,000 certified manufacturing partners worldwide, we ensure short delivery times (incl. express) for your die casting parts. We offer a selection of over 300 material groups, from prototype to series production.
One contact person
You benefit from a personal, fixed contact person and die cast parts of consistently reliable quality. This is ensured by our ISO 9001-certified quality management and a low complaint rate.
From a single source
Modern die casting contract manufacturing at FACTUREE: precise, automated and fully digital. Send us your CAD data, talk to our experts - and start your series production efficiently and reliably.
Manufacturing process
Die casting process at FACTUREE
Die casting is a versatile and scalable process. Liquid metal is forced into a mould at high pressure. This method produces precisely fitting cast parts with complex geometries quickly.
FACTUREE offers you a wide range of die casting processes for every requirement - from prototypes to small and large series:
Hot-chamber die casting is a fast, automated process for manufacturing parts made from zinc, tin or lead.
In this process, the casting system is located directly in the molten metal bath. This enables the molten metal to be pressed directly into the mould.
The process offers short cycle times. It is therefore ideal for the mass production of items such as zinc die-cast housings, consumer goods and electronic components.
However, it is not suitable for aluminium or other refractory alloys, as these would severely corrode the casting system.
In cold chamber die casting, the molten metal is heated externally. It is then poured into a cold casting chamber. It is then pressed into the mould under high pressure.
This process is particularly suitable for metals with a high melting point, such as aluminium, magnesium, brass and copper. It enables the production of stable, precise components such as engine housings, structural parts and gear components.
However, due to the separate metal feed, cycle times are somewhat longer and tool wear is higher. However, the process impresses with its high component strength.
In high-pressure die casting, liquid metal is forced into a permanent metal mould under high pressure. This process is completed in a very short time, enabling the rapid production of complex geometries with fine details and thin wall thicknesses.
HPDC is particularly suitable for metals such as aluminium, magnesium and zinc, and is often used in large-scale production for items such as housings, brackets and vehicle parts.
The high pressure produces dimensionally stable and accurate components with a high-quality surface finish. However, the process requires robust tools and precise process control, as the strain on the mould and machine is high.
In low-pressure die casting, the liquid metal is slowly pressed into the mold from below through a riser pipe. A slight overpressure is used to ensure that the mold is filled evenly and almost turbulence-free.
This process is particularly suitable for aluminum and is used when high density, low porosity and good mechanical properties are required - for example for wheel rims, chassis components or structural components.
The cycle time is longer than with high-pressure die casting, but the process delivers very good casting quality with reduced shrinkage cavity formation and high dimensional accuracy.
Materials
High-quality materials for die casting
At FACTUREE, we offer a wide range of materials for die casting, including aluminium, magnesium, and many other alloys. We will work closely with you to find the right material for your application.
Our experienced experts will work closely with you to help you select the optimum material for your needs. We provide sound advice on all die casting options. The choice of material depends on the end product's requirements. These include strength, flexibility, heat resistance, and chemical resistance.
Thanks to our international production network, all materials are available quickly and reliably. This enables us to consistently deliver high-quality, cost-effective die-cast parts in a short timeframe.
Frequently requested materials
Die Casting with Aluminium
Aluminium die casting is the ideal solution for applications requiring a combination of low weight, high strength and corrosion resistance. This process offers excellent thermal conductivity, an outstanding strength-to-weight ratio, and a high-quality surface finish.
This makes aluminium die casting particularly suitable for applications requiring stability with minimal weight, such as in the automotive, electronics and consumer goods industries.
Thanks to its short cycle times, aluminium die casting is ideal for mass production. The material's high corrosion resistance also enables its use in challenging environments without the need for costly post-processing.
Whether it's housings, structural parts or complex functional parts: Aluminium die casting offers a cost-effective and reliable solution for many industries.
Die Casting with Zinc
Zinc die casting is ideal for producing complex, detailed components with tight tolerances. This process enables excellent dimensional accuracy and high surface quality, and allows fine structures to be cast without post-processing. Zinc is strong yet lightweight, which is particularly advantageous for small to medium-sized parts.
The short cycle times of hot chamber die casting make zinc die casting ideal for cost-efficient series production, for example in the electrical engineering and automotive industries, and for consumer goods. The process is economically attractive for high quantities due to its excellent castability and long tool life, ensuring consistently high quality.
Die Casting with Magnesium
Magnesium die casting is the lightest metallic solution for load-bearing components requiring high strength.
With its particularly low specific weight, magnesium is ideal for applications where every gram counts, such as in the aerospace and electromobility industries, and in consumer electronics.
Despite its low weight, magnesium offers good rigidity and damping properties. Die casting enables the economical production of complex magnesium components in large quantities with short processing times and good dimensional accuracy.
The thermal conductivity and EMC shielding properties of magnesium also make it a preferred material for technical components in sensitive areas of application.
Surface treatments
Your die cast parts with surface treatments
The right surface treatment will make your die-cast parts more resistant and durable, as well as making them more visually appealing. FACTUREE offers a variety of finishing options, which are ideal for technical functional parts and visible components alike. Each surface treatment is tailored specifically to the material and its intended use.
We supply ready-to-install die-cast parts with a flawless finish. We oversee the entire process from start to finish. This guarantees fast, uncomplicated production with consistently high quality.
Frequently requested surface treatments
Mechanical finishes
- Blasting
- Grinding
- Polishing
- Engraving
Chemical finishes
- Grease
- Pickling
- Etching
- Chromating
- Phospatizing
- Electroless nickel plating
Electroplating
- Copper plating
- Nickel plating
- Chrome plating (mainly for zinc)
- Anodic oxidation/anodizing
Organic Coatings
- Varnishing
- Powder coating
- Cataphoretic dip coating (KTL)
Contact person
Your die casting experts at FACTUREE
FACTUREE is your contract manufacturer for modern die-cast parts. We combine digital procurement with personalised advice from qualified, experienced contacts.
As well as producing precise die-cast parts made of aluminium, zinc or magnesium, we can advise you on wall thicknesses, draft angles, venting and the most suitable casting process.
Thanks to our extensive network of over 2,000 manufacturers, we can produce your components both in Germany and internationally. A dedicated contact person will support you throughout the process, from initial enquiry to delivery.
FACTUREE stands for efficient processes, clear communication and technical support — the ideal partner for development, design and purchasing. Get to know FACTUREE here.
Billy Schulz
Head of Operations
schulz@facturee.de
Tel: +49(0) 30 629 3939-10
Antonio Scala
Team Lead IT/ES/EN
antonio.scala@facturee.de
Tel: +49(0) 30 629 3939-30
Walid Tlili
Team Lead FR/EN
walid.tlili@facturee.de
Phone: +49(0) 30 629 3939-19
Figures
Facts instead of promises
10k
Successful projects
per year
30k
Customers trust
in FACTUREE
9-12
Working days until
delivery time
37%
Savings on
average
Major projects
From prototype to series production: scalable production with die casting
As a modern contract manufacturer from Germany, we offer you an efficient and scalable solution for prototypes, small batches and series production.
We provide support in the early development phase with precise die-cast prototypes - quickly, cost-effectively and without expensive tool investments. For tests, pilot applications or initial product series, we manufacture small series using rapid tooling or adapted master molds - flexibly and economically.
For larger quantities, we rely on automated die casting processes with high repeat accuracy. On request, we offer framework agreements with fixed call-off quantities, stable prices and reliable delivery - for maximum planning security when demand changes.
With FACTUREE's prototyping service in the field of die casting, you can validate your components at an early stage - even before investing in series production tools. Our digital platform gives you direct access to free capacity in our Europe-wide production network.
We use processes such as rapid tooling, 3D printing for casting molds or CNC-machined sample parts for the rapid implementation of prototypes. This allows us to realistically test the geometry, wall thicknesses and function of your future die-cast parts - without long development delays.
The result: short delivery times for the first sample and a reliable basis for the subsequent small series or series production in die casting.
Whether small or large series - FACTUREE offers efficient and reliable series production in die casting. This is made possible by our combination of digitally controlled procurement, modern die-casting technology and intelligent capacity balancing via our network.
We work with high-performance cold and hot chamber die casting machines, durable tools and automated processes. Even with complex components, we guarantee high repeat accuracy and dimensional accuracy - ideal for industrial series requirements.
Using data-based planning, our platform automatically identifies the right manufacturing partner for your project. This ensures consistent quality, economical unit costs and predictable delivery times.
A framework agreement with FACTUREE ensures a stable supply of die-cast parts - including fixed prices, guaranteed availability and flexible call-off quantities. Variants can be controlled as required, while production and tool planning are coordinated centrally.
Optimized batch sizes, standardized tools and efficient material utilization allow you to reduce your production costs in the long term. Ideal for projects where planning reliability, scalability and delivery reliability are crucial.
Reasons for FACTUREE
Numerous advantages over conventional die casting production
Fast
- Consistently short delivery times
- Same day offer in most cases
- Simple online inquiry Europe-wide
- Express shipping
Versatile
- Broadest manufacturing range in the market
- Prototyping, small and large series
- 300+ materials available at all times
- From a single source
Reliable
- Unlimited production capacity
- Low complaint rate
- ISO 9001 certified quality management Download
- Personal customer support
REFERENCES
From industry to cutting-edge international research - more than 30,000 satisfied customers
Short delivery time for
Complex production
Despite the complex manufacturing process involving high quantities and tight delivery deadlines, FACTUREE was actually able to deliver the components before the agreed delivery date. The speed at which orders were processed and the personal customer service also impressed us. 
Costs 15% lower
than with other providers
The quotation from FACTUREE was quick, as was the delivery of the components. The incoming inspection was flawless. The cost of the components was 15% lower compared to other suppliers in Europe. 
New degrees of freedom through
Stable procurement processes
FACTUREE takes on the task of manufacturing complex components for special applications for us, freeing up valuable resources needed for other activities. Its reliable procurement process allows us to remain operational at all times. 
Easy to operate
Procurement interface
We highly regard FACTUREE as a reliable supplier of production parts with good delivery times and an easy-to-use procurement interface. Especially in times of coronavirus, this procurement approach offers the necessary safety. 
Wide range of services and
good pricing
FACTUREE provided their quote very quickly, within one to two days. We were impressed by their broad range of services as well as their pricing structures and short delivery times. FACTUREE has met 100% of its delivery dates up to now.
FAQ
Frequently asked questions about die casting
What is die casting?
Die casting is a process for manufacturing precise metal parts. Liquid metal such as aluminum, zinc or magnesium is pressed into a steel mold under high pressure. The result is dimensionally accurate components with good surface quality - ideal for series production.
How does die casting work?
In die casting, molten metal is injected into a permanent mold. This is done under high pressure so that the metal fills every contour precisely. After solidification, the component is removed, deburred and prepared for use.
What are the advantages of die casting?
Die casting offers short cycle times, high dimensional accuracy and excellent surface quality. The process is particularly economical for large quantities and is well suited to complex metal components with thin walls.
What are the disadvantages of die casting?
The disadvantages of die casting are high tooling costs and possible porosity in the casting material. Other processes are often more suitable for highly stressed or safety-critical parts. Changes to the component design are also only possible to a limited extent after tool construction.
What is the difference between injection molding and die casting?
Injection molding is a process for plastic parts, whereas die casting is for metals such as aluminum or zinc. Both use pressure and molds, but differ in terms of temperature, material, cycle times and areas of application.
What alternatives are there to die casting?
Alternatives to die casting are sand casting, gravity die casting, investment casting or CNC milling. Metal 3D printing (e.g. SLM) is also an option for small quantities or prototypes. The best choice depends on the quantity, geometry and material.
In which industries is die casting used?
Die casting is widely used in the automotive industry, electrical engineering, aviation, medical technology and mechanical engineering. Typical die-cast parts are housings, brackets, engine covers and structural components - wherever metal parts need to be manufactured precisely and economically.
Does FACTUREE offer ISO certificates?
Yes - FACTUREE works with certified manufacturing partners according to ISO 9001 (quality management). Depending on the industry and application, partners with IATF 16949 (Automotive) or ISO 13485 (medical technology) can be consulted. The selection is made according to the respective requirements of the project. Read more about certifications and test reports at FACTUREE here.
Can test reports or material certificates be supplied subsequently?
Yes - FACTUREE will provide the following documents on request:
- Initial sample test report (EMPB) according to VDA or PPAP
- Material certificate / factory certificate 3.1 (EN 10204)
- Measurement protocols or CT scans for complex geometries
- Protocols for head chefs for finished parts.
This evidence should be provided at the time of the inquiry so that it can be taken into account in the production process.
How can I have die-cast parts manufactured by FACTUREE?
Simply upload the CAD file with the technical drawing, select the material and make an online inquiry. FACTUREE connects you digitally with the right manufacturing partner from a network of over 2,000 companies. Production is ISO-certified - fast, precise and reliable.
What are the advantages of online production for cast parts?
Online production has become indispensable these days. For cast parts, online production offers numerous advantages:
- Fast production of customized castings: often with delivery in 9-12 working days.
- High precision for complex geometries
- Cost efficiency for prototypes and series: No tooling costs for casting; low unit prices thanks to smart paver selection.
- Variety of materials for every requirement - everything can be ordered digitally.
- Flexibility with quantities and variants: Individual parts, variant production or mass production - without long lead times.
- Perfect for recurring components: Framework agreements and price stability for series parts or maintenance components
- Seamless integration into digital development processes: Simple upload of DXF, STEP or STP files, automatic checking and quotation generation
- Quality control and ISO certification: Manufacturing partner with proven quality and reliable delivery
resources
Whitepaper media library
Simple and future-proof procurement
FACTUREE has analyzed the biggest challenges and needs in procurement in a comprehensive market research study. This white paper provides exclusive study results and shows how companies can reduce complexity in sourcing, optimize processes and future-proof their procurement.
November 2024
Series production companies find themselves in an unprecedented situation in terms of procurement. as far as procurement is concerned. Uncertainties and crises create difficult conditions and often make even short-term planning impossible. At the same time, it is important to to realign themselves in the course of digitalization and react to constantly changing competitive situations.
16 pages
Online Manufacturing – Procurement advantages in series
February 2023
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