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Our offer
Deep-drawn parts: Online, fast & secure from a single source
FACTUREE is your partner for the modern production of deep-drawn parts with numerous advantages over conventional manufacturing. You can use our online tool to quickly and easily request deep-drawn parts online. You will usually receive a quote on the same day. Deep drawing sheet metal and plastic has never been so easy!
Extensive network
Thanks to our global network of over 2,000 certified manufacturing partners, you benefit from short delivery times. On request, we can also use the express process! More than 300 materials are available for your deep-drawn parts in prototypes, small or large series.
One contact person
Do you need deep-drawn parts with reliable quality and personal support? ISO 9001-certified quality management, a low complaint rate and your fixed contact person ensure trust and security.
From a single source
FACTUREE is your modern sheet metal processing solution: digital, efficient and everything from a single source. Simply upload your drawing, get individual advice and start production! Ordering deep-drawn parts online has never been so easy.
Manufacturing process
Thermoforming online: Facturee offers these manufacturing options
The Deep drawing is a central procedure of the Sheet metal processing. It is one of the most important plastic forming processes in modern production technology.
The flat workpiece is formed into the desired geometry by tensile pressure forming. This involves applying targeted pressure with a punch and die. The result is a hollow body that is open on one side. The process is designed in such a way that there is no intentional change in the sheet thickness.
Our production pays attention to important factors: material thickness (for rigidity), tensile strength and good formability (ductility).We process many materials by deep drawing. These include metals such as steel, stainless steel, aluminum, copper and titanium. We also deep-draw plastics such as polystyrene (PS), ABS, polycarbonate (PC), polyethylene (PE) and polypropylene (PP).
This results in functional and high-precision parts. They have minimal tolerances and an exact fit. We manufacture prototypes through to large-scale production. These are frequently requested forming processes at FACTUREE:
In conventional deep drawing, a blank holder holds the sheet while a punch presses it into a rigid die. The material flows in a controlled manner to form a hollow body and the sheet thickness is usually retained.
The process is known for large quantities. It offers high repeat accuracy. It is ideal for cylindrical and prismatic hollow bodies. However, it requires specific, often expensive tools.
Our partners use it for the efficient large-scale production of robust, dimensionally stable components, often on multi-stage presses. A distinction is made according to complexity:
- Deep drawing: Forming in one pass.
- Multiple deep drawing: Step-by-step shaping for deeper/more complex geometries.
A liquid, often water, helps with hydromechanical deep drawing. The liquid replaces a hard tool part. It presses the sheet metal evenly into the mold.
This is very gentle on the surface of the material (less friction). The tools therefore wear less. You can often shape deeper parts in just one step.
There are two main types:
- Liquid as a matrix (mold): A hard plunger presses the sheet into a chamber full of water.
- Liquid as a stamp: A cushion of water presses the tray into a hard shape.
Our partners use this for difficult shapes or beautiful visible parts. It is good for prototypes or series when normal methods require too many steps.
During magnetic forming, a strong current surge flows through a coil. This generates a strong magnetic field. This field hits metals that conduct electricity, such as aluminum or copper. A force is created that shapes the metal at lightning speed and without contact.
The process is extremely fast and leaves no marks (tool marks). It is ideal for metals that are difficult to shape.
There are 3 types:
- Compression: A coil on the outside pushes a pipe inwards.
- Expansion: A coil inside pushes a pipe outwards.
- Flat forming: A flat coil presses a metal sheet into a mold.
Our partners use this for special tasks. For example, when presses are too slow. Or when parts are connected without contact or heat (e.g. for electric cars).
In thermoforming, a plastic sheet is heated. This makes it soft and malleable.
The soft sheet is then formed into a mold. This is often done using air pressure or a vacuum (air is sucked out). The sheet cools in the mold and hardens again. In this way, it retains its new shape.
This process only works with plastic. The tools (molds) are often inexpensive because you usually only need one half of the mold. They can be used to quickly make thin or large parts. For example, cups, packaging or housing parts.
Our partners use thermoforming for many different plastic parts. It is great for inexpensive packaging, but also for covers in small or large quantities.
Sometimes the main types of deep drawing are not enough. There are suitable solutions for very special tasks. There are also methods that are very similar to deep drawing but work slightly differently.
There are other special procedures:
- Sheet metal is mostly used for Deep drawing with pressure-regulated water cushions (with regulated pressure) you can produce even deeper parts than normal.
- Sheet metal is mostly used for Deep pressing a great deal of force is used. This high force forces the sheet into the mold.
- Sheet metal is mostly used for Deep-drawing embossing an extra step is taken. The part is given a pattern or grooves. This can look nice or help with the function.
- Sheet metal is mostly used for Stretching the wall of the part is deliberately made thinner. This is different from normal thermoforming, where the wall usually remains the same thickness.
Materials
High-quality materials for your deep-drawn parts
FACTUREE offers many high-quality materials for deep-drawn parts. These include aluminum, stainless steel and other steels. Special metals such as copper, brass and titanium are also available.
But you can also ask us about thermoplastics. Our experts will be happy to advise you on which material is suitable for thermoforming.
Thanks to our global production network, we ensure the continuous availability of all materials - from prototype to series production. In this way, we guarantee consistent quality and a smooth process for functional, precise and visually perfect deep-drawn components.
Frequently requested materials
Steel - Economical deep-drawn parts
Deep-drawn steel parts thanks to the excellent formability of the deep-drawing grades used (e.g. DC04, DC05). Extremely economical solution. The material is „good-natured“ and „flows“ into the mold in a very controlled manner.
This enables High drawing depths (large degrees of forming) and efficient series production, often in one single hub. Precise lubrication is crucial to prevent wrinkles or cracks. Steel deep-drawn parts are the best choice for body parts, housings and containers. They offer robustness and are cost-efficient.
Frequently requested:
- DC04 (steel for deep drawing)
- DC05 (steel for very deep drawing)
Stainless steel - Deep-drawn parts for demanding industries
Deep-drawn parts made of stainless steel (e.g. 1.4301 / V2A) are ideal for use in Corrosion resistance and hygienic properties extremely durable and ideal for demanding industries (e.g. medical technology, gastronomy).
The most important property when deep drawing stainless steel is work hardening. The material quickly becomes hard and strong during forming. This must be taken into account during production.
It requires higher pressing forces and special lubrication. This allows friction to be controlled. This ensures first-class, crack-free components. Ideal for sinks, pots, medical technology and exhaust systems.
Frequently requested:
- 1.4301 (V2A, does not rust)
- 1.4404 (V4A, does not rust, withstands acid)
Aluminum alloys - Deep-drawn parts for lightweight construction
Aluminum deep-drawn parts convince through their Extremely low weight with simultaneous Very good formability. The greatest challenge during processing is the high friction tendency of the material (tendency to cold welding).
For this reason, a Special lubrication and often polished or coated tools are crucial. Soft alloys are best suited.
Ideal for lightweight construction in the automotive sector, for electronic housings, reflectors or the packaging industry (e.g. cans).
Common thermoformable grades:
- EN AW-1050A | 3.0255 | pure aluminum (very soft)
- EN AW-3003 | 3.0515 | AlMnCu (good formability)
- EN AW-5005 | 3.3315 | AlMg1 (good formability, decorative)
- EN AW-5754 | 3.3535 | AlMg3 (standard, good strength)
Copper and brass - Deep-drawn parts with excellent formability
Deep-drawn parts made of non-ferrous metals, how Copper and Brass, are in great demand due to their excellent formability and special properties.
Copper (e.g. SF-Cu) is extremely ductile and „flows“ excellently. It is ideal for components that require High electrical or thermal conductivity require.
Brass (e.g. CuZn37) is also excellent for deep drawing. It is often used for decorative parts because it has a gold-like color. It is also used for precision sleeves, for example for ammunition or connectors.
Both metals tend to Work hardening, This makes them firmer during the forming process. This requires good process control and possibly intermediate annealing (softening) at extreme drawing depths. Proper lubrication is essential to minimize friction.
Common thermoformable grades:
- Copper:
- SF-Cu | 2.0090 | Oxygen-free copper (very easy to form)
- E-Cu57 | 2.0060 | Electrolytic copper
- Brass:
- CuZn30 | 2.0265 | (classic deep-drawing brass)
- CuZn37 | 2.0321 | (standard brass, easy to form)
Surface treatments
Surface treatments for your deep-drawn parts
The right surface treatment is crucial for corrosion protection, a longer service life and a flawless appearance. Powder coating, painting or galvanizing - we will find the optimum solution for your deep-drawn components.
FACTUREE offers the entire process from deep drawing to surface treatment from a single source. This saves you time and work steps and you receive ready-to-install deep-drawn parts that are perfectly tailored to your application.
Frequently requested surface treatments
Surface coatings
- Anodizing
- Powder coating
- Black finishing
- Passivating
- Nickel plating
- Galvanizing (zinc plating)
- etc.
Blasting / polishing
- Glass bead blasting
- Polishing
- Electropolishing
- etc.
Further mechanical processing
- (Laser) engraving
- Deburring
- Drilling
- Countersinking
- Thread cutting
- Reaming (fitting)
- Stud welding
- Pressing in
- etc.
Contact person
Your experts for deep-drawn parts at FACTUREE
With us, you not only receive digitally manufactured deep-drawn parts, but also comprehensive support from our experienced experts. Our platform combines modern online processes with personal advice from qualified contacts.
We use our technical knowledge of modern technologies. We also have a good understanding of materials. This enables us to advise you well. With in-depth knowledge of radii and deep-drawing processes, together we will find the best solution for your project.
Your personal contact person will accompany you throughout the entire process. They will support you from the initial consultation through to delivery of the thermoformed parts.
We guarantee fast and precise processes. We know that a trustworthy and individual service is often lacking in technical purchasing. This is how we ensure that our service is provided at eye level. Get to know FACTUREE here.
Billy Schulz
Head of Operations
schulz@facturee.de
Tel: +49(0) 30 629 3939-10
Antonio Scala
Team Lead IT/ES/EN
antonio.scala@facturee.de
Tel: +49(0) 30 629 3939-30
Walid Tlili
Team Lead FR/EN
walid.tlili@facturee.de
Phone: +49(0) 30 629 3939-19
Figures
Facts instead of promises
10k
Successful projects
per year
30k
Customers trust
in FACTUREE
9-12
Working days until
delivery time
37%
Savings on
average
Major projects
From prototype to series production: scalable production of deep-drawn parts
FACTUREE is your dedicated partner for deep-drawn parts, supporting you throughout the entire product life cycle.
We start with the development of precise prototypes from the final material for rapid validation of design, function and formability.For market entry, we offer flexible small series that can be implemented quickly and efficiently thanks to optimized tool concepts - ideal for tests, pre-series or pilot projects.We implement larger quantities in efficient series production. We use digital processes and modern forming technology (high-performance deep-drawing presses and durable series tools) for precise, complex geometries with high quality, cost-effectiveness and punctual delivery.framework agreements are available for long-term planning, ensuring call-off quantities, stable prices and maximum delivery reliability.
Whether a single piece, small series or large order, FACTUREE delivers your deep-drawn parts quickly, precisely and reliably.
Our prototyping service for deep-drawn parts is designed for speed and precision. Our digital procurement platform gives you direct access to available capacities in our Europe-wide production network. This gives you functional, dimensionally accurate deep-drawn parts made from the final material, often produced with optimized prototype tools.
These prototypes are ideal for quickly checking the form, function, accuracy of fit and forming behavior. For you, this means the shortest delivery times and full planning reliability - from the first sample to series production.
Our deep-drawn parts remain cost-effective even in large quantities. This is made possible by the targeted use of modern forming technology and digital production planning.
Thanks to optimized deep-drawing processes (often multi-stage) and durable series tools, we manufacture efficiently and with repeat accuracy on high-performance presses. High quality is a guarantee.
Our procurement platform selects the ideal manufacturing partner from our network for your requirements. In this way, we guarantee not only precise results but also a unit price that is convincing in series production.
With a framework agreement, you can be sure of a reliable supply of deep-drawn parts throughout the entire product life cycle. We guarantee price stability and availability.
You can flexibly call up different variants. The call-offs and the use of your tools are planned centrally. At the same time, you benefit from optimized material usage and reduced unit costs thanks to intelligent batch size planning in production. Ideal for series projects where planning and flexibility are equally important. Secure your advantages in digital sheet metal processing now - with a This effectively protects you from market price fluctuations and optimises your production planning and procurement costs.
Reasons for FACTUREE
Numerous advantages over conventional deep drawing
Fast
- Consistently short delivery times
- Same day offer in most cases
- Simple online inquiry Europe-wide
- Express shipping
Versatile
- Broadest manufacturing range in the market
- Prototyping, small and large series
- 300+ materials available at all times
- From a single source
Reliable
- Unlimited production capacity
- Low complaint rate
- ISO 9001 certified quality management Download
- Personal customer support
REFERENCES
From industry to cutting-edge international research - more than 30,000 satisfied customers
Short delivery time for
Complex production
Despite the complex manufacturing process involving high quantities and tight delivery deadlines, FACTUREE was actually able to deliver the components before the agreed delivery date. The speed at which orders were processed and the personal customer service also impressed us. 
Costs 15% lower
than with other providers
The quotation from FACTUREE was quick, as was the delivery of the components. The incoming inspection was flawless. The cost of the components was 15% lower compared to other suppliers in Europe. 
New degrees of freedom through
Stable procurement processes
FACTUREE takes on the task of manufacturing complex components for special applications for us, freeing up valuable resources needed for other activities. Its reliable procurement process allows us to remain operational at all times. 
Easy to operate
Procurement interface
We highly regard FACTUREE as a reliable supplier of production parts with good delivery times and an easy-to-use procurement interface. Especially in times of coronavirus, this procurement approach offers the necessary safety. 
Wide range of services and
good pricing
FACTUREE provided their quote very quickly, within one to two days. We were impressed by their broad range of services as well as their pricing structures and short delivery times. FACTUREE has met 100% of its delivery dates up to now.
FAQ
Frequently asked questions about deep drawing
What is deep drawing?
Deep drawing is a process for forming sheet metal. A flat piece of sheet metal, the blank, is used. A punch presses the blank into a mold, the die.
This creates a hollow, three-dimensional part. The process is called „deep“ when the depth of the molded part exceeds its diameter or width.
How does the thermoforming process work?
- One Circuit board is being discussed about the opening of the Die placed.
- A Hold-down device exerts pressure on the edge of the circuit board. This is crucial in order to Wrinkling to prevent.
- A Stamp presses the blank through the die and forms it into the desired hollow body.
- The process can take place in several successive stages. This is how the final shape and depth is achieved.
Which materials can be thermoformed?
The prerequisite is a high Ductility (malleability) of the metal. Typical materials are
- Steel (especially soft Deep drawing grades like DDQ)
- Stainless steel
- Aluminum alloys
- Copper
- Brass
- Special alloys
The choice of material depends on the requirements for corrosion resistance, strength and conductivity.
What are common mistakes in thermoforming?
- Creasing: Arises when the Hold-down pressure too low is.
- Thinning and cracks (floor tears): Arise with too high pressure, unsuitable material or insufficient lubrication.
- Tip formation: Uneven edges on the upper edge of the drawn part (due to the material).
- Surface defects (scratches): Often due to insufficient lubrication or tool wear.
How can these mistakes be avoided?
Errors are avoided by optimizing process parameters - primarily by precisely controlling the Hold-down force. But also the right Lubricant selection and an optimized Tool design and the correct choice of materials are crucial.
What is the maximum draw ratio?
The drawing ratio (ratio of platinum diameter to punch diameter) is decisive.
- Rule of thumb: The ratio for a single train should be not greater than 2 be.
- For higher ratios, several drawing stages (multiple deep drawing) or special processes are required.
When is thermoforming worthwhile?
Deep drawing is particularly cost-effective for the Mass production of high-precision, durable parts. The initial Tool costs are high, but the cost per part drops considerably with large quantities.
For which products is thermoforming used?
Typical applications are
- Housing for electronics
- Automotive parts (e.g. body parts, oil pans)
- Kitchen sinks and pots
- Food cans and beverage cans
- Pharmaceutical containers
How can I have deep-drawn parts manufactured by FACTUREE?
Sheet metal processing is one of FACTUREE's core competencies. Go to the quotation page and upload your CAD file. The process is easy and intuitive. You can of course also send us an email to anfrage@facturee or get in touch with our contact persons Billy Schulz and XY directly.
We then use our AI-supported system to check who is the best manufacturing partner for your sheet metal parts and give you the best possible price.
What are the advantages of online production for deep-drawn parts?
Online production has become indispensable these days. When it comes to sheet metal parts, online production offers numerous advantages:
- Fast production of customized sheet metal parts: Order laser cutting, bending and punching online - often with delivery in 9-12 working days.
- High precision for complex geometries: Ideal for technical sheet metal parts with tight tolerances and clearly defined bending directions.
- Cost efficiency for prototypes and series: No tool costs for laser cutting; low unit prices thanks to smart paver selection.
- Variety of materials for every requirement: Sheet steel, stainless steel, aluminum, copper or plastic panels - everything can be ordered digitally.
- Flexibility with quantities and variants: Individual parts, variant production or mass production - without long lead times.
- Perfect for recurring components: Framework agreements and price stability for series parts or maintenance components
- Seamless integration into digital development processes: Simple upload of DXF, STEP or STP files, automatic checking and quotation generation
- Quality control and ISO certification: Manufacturing partner with proven quality and reliable delivery
Can I also have individual parts manufactured by FACTUREE?
Yes, with FACTUREE you can also individual parts quickly, precisely and without any minimum order quantity.
Typical advantages for individual parts:
- Ideal for Prototypes, sample parts or small maintenance requirements
- Fast delivery times - often within 9-12 working days
- No tool costs for processes such as laser cutting or milling
- Manufacture from a variety of materials (e.g. steel, stainless steel, aluminum, plastic)
- Simple online procurement: upload DXF/STEP file and receive quotation
Whether you need a single sheet metal part laser-cut or a CNC-milled component - FACTUREE offers a Flexible online production for Custom-made products as well as for series.
resources
Whitepaper media library
Simple and future-proof procurement
FACTUREE has analyzed the biggest challenges and needs in procurement in a comprehensive market research study. This white paper provides exclusive study results and shows how companies can reduce complexity in sourcing, optimize processes and future-proof their procurement.
November 2024
Series production companies find themselves in an unprecedented situation in terms of procurement. as far as procurement is concerned. Uncertainties and crises create difficult conditions and often make even short-term planning impossible. At the same time, it is important to to realign themselves in the course of digitalization and react to constantly changing competitive situations.
16 pages
Online Manufacturing – Procurement advantages in series
February 2023
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